Tracking the Source of the Decline in GDP Volatility: An Analysis of the Automobile Industry
Abstract
Recent papers by Kim and Nelson (1999) and McConnell and Perez-Quiros (2000) uncover a dramatic decline in the volatility of U.S. GDP growth beginning in 1984. Determining whether the source is good luck, good policy or better inventory management has since developed into an active area of research. This paper seeks to shed light on the source of the decline in volatility by studying the behavior of the U.S. automobile industry, where the changes in volatility have mirrored those of the aggregate data. We find that changes in the relative volatility of sales and output, which have been interpreted by some as evidence of improved inventory management, could in fact be the result of changes in the process driving automobile sales. We first show that the autocorrelation of sales dropped during the 1980s, and that the behavior of interest rates may be the force behind the change in sales persistence. A simulation of the assembly plants' cost function illustrates that the persistence of sales is a key determinant of output volatility. A comparison of the ways in which assembly plants scheduled production in the 1990s relative to the 1970s supports the intuition of the simulation.
Finance and Economics Discussion Series Divisions of Research & Statistics and Monetary Affairs Federal Reserve Board, Washington, D.C. Tracking the Source of the Decline in GDP Volatility: An Analysis of the Automobile Industry Valerie A. Ramey and Daniel J. Vine 2005-14 NOTE: Staff working papers in the Finance and Economics Discussion Series (FEDS) are preliminary materials circulated to stimulate discussion and critical comment. The analysis and conclusions set forth are those of the authors and do not indicate concurrence by other members of the research staff or the Board of Governors. References in publications to the Finance and Economics Discussion Series (other than acknowledgement) should be cleared with the author(s) to protect the tentative character of these papers.
Finance and Economics Discussion Series Divisions of Research & Statistics and Monetary Affairs Federal Reserve Board, Washington, D.C. Tracking the Source of the Decline in GDP Volatility: An Analysis of the Automobile Industry Valerie A. Ramey and Daniel J. Vine 2005-14 NOTE: Staff working papers in the Finance and Economics Discussion Series (FEDS) are preliminary materials circulated to stimulate discussion and critical comment. The analysis and conclusions set forth are those of the authors and do not indicate concurrence by other members of the research staff or the Board of Governors. References in publications to the Finance and Economics Discussion Series (other than acknowledgement) should be cleared with the author(s) to protect the tentative character of these papers.
Tracking the Source of the Decline in GDP Volatility: An Analysis of the Automobile Industry by Valerie A. Ramey University of California, San Diego and National Bureau of Economic Research and Daniel J. Vine Board of Governors of the Federal Reserve System First Draft: December 2001 This Draft: March 11, 2005 Abstract Recent papers by Kim and Nelson (1999) and McConnell and Perez-Quiros (2000) uncover a dramatic decline in the volatility of U.S. GDP growth beginning in 1984. Determining whether the source is good luck, good policy or better inventory management has since developed into an active area of research. This paper seeks to shed light on the source of the decline in volatility by studying the behavior of the U.S. automobile industry, where the changes in volatility have mirrored those of the aggregate data. We find that changes in the relative volatility of sales and output, which have been interpreted by some as evidence of improved inventory management, could in fact be the result of changes in the process driving automobile sales. We first show that the autocorrelation of sales dropped during the 1980s, and that the behavior of interest rates may be the force behind the change in sales persistence. A simulation of the assembly plants’ cost function illustrates that the persistence of sales is a key determinant of output volatility. A comparison of the ways in which assembly plants scheduled production in the 1990s relative to the 1970s supports the intuition of the simulation. _____________________ We are indebted to Edward Cho and Jillian Medeiros for outstanding research assistance and to George Hall for his Chrysler data. We have benefited from helpful comments from Garey Ramey, Mark Watson, Jeronimo Zettelmeyer, participants in the NBER Monetary Economics and Economic Fluctuations and Growth groups, the Hydra, Greece Workshop on Dynamic Macroeconomics, the UCSD Applied Lunch Group, John Haltiwanger and the participants at the International Society for Inventory Research seminar in Atlanta, GA. Valerie Ramey gratefully acknowledges support from National Science Foundation Grant SBR-9617437 through the National Bureau of Economic Research, and National Science Foundation grant # 0213089. Opinions expressed here are those of the authors and not those of the Board of Governors of the Federal Reserve System. 1
2 I. Introduction Recent papers by Kim and Nelson (1999) and McConnell and Perez-Quiros (2000) uncover a dramatic decline in the volatility of the U.S. economy beginning in 1984. The volatility of GDP growth since 1984 has been 50 percent lower than it was in the post-war period before 1984. Interestingly, statistical tests point to a structural break in the first quarter of 1984 rather than to a gradual decline. The phenomenon also appears to extend beyond U.S. borders. Blanchard and Simon (2001) and Stock and Watson (2003a) show that all G-7 countries save Japan have experienced a decline in volatility in recent periods, though the timing and nature of the declines vary by country. This discovery raises an important question: Has output volatility declined in a meaningful and permanent way, or have we simply enjoyed a reprieve from the turbulence of the 1970s and early 1980s? Possible answers to this question depend on which of the three leading explanations for the decline in volatility is most accurate: (1) Good Luck, (2) Good Policy, or (3) Structural Change. The "Good Luck” hypothesis argues that the decline in volatility is a result of a fortuitous decline in the volatility of shocks hitting the economy (e.g. Ahmed, Levin, and Wilson (2000), Stock and Watson (2002)). Advocates of the “Good Policy” hypothesis argue that a systematically more decisive and more transparent monetary policy has been the key source of the decline in volatility of the U.S. economy (e.g. Clarida, Galí, and Gertler (2000), Boivin and Giannoni (2002) and McCarthy and Zakrajšek (2003)). Finally, the “Structural Change” hypothesis refers to the innovations in manufacturing technology and inventory management that allow smooth production along the supply chain (e.g. Kahn, McConnell and Perez-Quiros (2002) and Irvine and Schuh (2002)). This potential source has recently received a lot of attention, as the decline in the volatility of aggregate output exceeds that of final sales. Despite a rapidly developing literature in this area, answering this question in a definitive way has proven to be difficult. First, a significant reduction in volatility has been discovered almost universally across the U.S. economy. Aggregate volatility patterns thus provide little help in narrowing the focus to a particular change in the economic environment or to the contribution
3 of a particular input.1 Second, the conclusions reached from time-series analysis on aggregate data have been difficult to interpret. The reduction in GDP volatility seems to stem from a decline in the volatility of shocks, which are typically the forecast errors that result from a vector autoregression model of the U.S. economy. To further associate these forecast errors with measurable shocks, such as monetary and fiscal shocks, productivity shocks, supply shocks, etc., however, has not met with success.2 This study addresses the decline in U.S. GDP volatility in the context of decisions made at the plant level in an industry at the forefront of this change – the U.S. automobile industry. Not only has the automobile industry experienced a sharp decline in its volatility during the 1980s, but it is also an industry often examined by economists such as Blanchard (1983) to understand the interaction between inventories and the volatility of output. Using aggregate automobile industry data as well as a new disaggregated dataset that tracks weekly production scheduling at automobile assembly plants between 1972 and 2001, we investigate the extent to which the decline in volatility stems from structural changes in the process governing sales versus structural changes in the process governing production. We conclude that the decline in output volatility is linked to (1) a decline in the measured persistence of sales shocks and (2) plant-level non-convexities in production scheduling. In particular, sales are far less serially correlated after 1984 than they were during the 1970s and early 1980s, and interest rates appear to be a source of the change. We demonstrate that an inventory model involving non-convex costs predicts that a decline in the persistence of sales shocks leads to a decline in the variance of production relative to the variance of sales and to a decline in the covariance of inventory investment and sales. Finally, we show that the type of data used by other researchers may hide a change in persistence in other parts of the economy. Thus, recent evidence suggesting no change in the persistence of final sales overall may be an artifact of the data. The organization of this paper is as follows: Section II explains the connection between output volatility, inventory investment and improvements in information and production 1 Stock and Watson (2002) test 168 U.S. macroeconomic time-series and discover the pervasiveness of this volatility decline in measures of output, employment, investment and inflation. Manufacturing has been more impacted that services, however, and durable goods output volatility has experienced a particularly steep reduction. 2 Stock and Watson (2002) search over several identifiable shocks in the U.S., and Stock and Watson (2003a) do so again for all G7 countries. In both cases, the behavior of observable shocks is quite different from that of the forecast errors of GDP growth.
4 technologies. Section III demonstrates that the automobile industry is suitable for this case study and presents evidence that the process governing automobile sales has changed noticeably in the post-1984 period. Section IV addresses how a change in sales persistence interacts with production decisions in a simulation featuring the non-convex production costs typical in this industry. Section V confronts our theory with a panel of production scheduling variables across U.S. assembly plants. Section VI discusses whether the automobile industry results may be extended to the rest of the economy, and Section VII concludes. II. The Information Technology Explanation Innovations in information and production technology have transformed U.S. manufacturing in many important ways in recent decades. The current question is whether technological change also underlies the moderation in GDP volatility. Kahn, McConnell and Perez-Quiros (2002), hereafter KMPQ, give perhaps the most compelling evidence that it has. They argue that the decline in GDP volatility is most closely matched in magnitude and in timing by a similar reduction within the durable goods sector.3 KMPQ further argue that the adoption of new machine tool technologies and inventory control systems occurred most rapidly during the 1980s within the durable goods sector. Thus, the “Information Technology Hypothesis” posits that production lines and inventory distribution systems now respond more rapidly to sales conditions than they used to, and this improvement has moderated the response of production to sales shocks. Two of the most striking pieces of statistical evidence presented by KMPQ in favor of this hypothesis are the differential declines in final sales versus production volatility and the changing covariance of inventory investment with final sales. To see how this evidence relates to inventory management, consider the standard inventory identity Y =S +∆I , where Y is t t t production, S is sales, and ∆ I is the change in inventories. For stationary variables, we have the following relationship between the variance of production and the variance of sales: 3 Kim, Nelson, and Piger (2001) present evidence of structural breaks across broad sectors. McConnell and Perez- Quiros (2000), Warnock and Warnock (2000), and Kahn, McConnell, and Perez-Quiros (2002) offer evidence that the durable goods sector plays the most important role. Stock and Watson (2002) claim residential fixed investment played an equally large role as durable goods production.
5 (1) Var(Y)=Var(S )+Var(∆I )+2Cov(S ,∆I ) . t t t t t The standard version of the production-smoothing model of inventories predicts that the variance of production should be less than the variance of sales. Thus, the covariance of inventory investment and sales should be negative. Historically, the opposite has been true. KMPQ apply a version of this formula to growth rates of chain-weighted production, sales, and inventory investment in the durable goods industry and find that the variance of production fell by a much larger share from the pre-1984 period to the post-1984 period than did the variance of final sales. Moreover, the covariance of inventory investment and sales in durable goods turned from being positive in the early period to negative in the post-1984 period.4 Instead of contributing to the volatility of the economy as they once did, inventories now appear to stabilize production. The connection between the “Information Technology (IT)” hypothesis and the covariance of inventories with sales is as follows: Information technology innovations, such as electronic scanning of bar codes, allow for automatic restocking based on real-time sales information and facilitate higher efficiency along the entire supply line. Elements of flexible manufacturing, such as computer numerically controlled machine tools, have additionally led to a reduction in set-up times required to produce different specifications of goods. This change in set-up costs lowers optimal batch size, which varies inversely with inventory levels. Both of these innovations would be expected to reduce desired inventory-sales ratios. A reduction in the desired inventory-sales ratio should weaken or eliminate the tendency for inventories to be so pro-cyclical, and hence so destabilizing. The volatility and covariance measurements suggest that an explanation of the decline in aggregate output volatility must be consistent with the following observations: (1) The source must have particularly strong effects on the durable goods sector as opposed to nondurables and services; and (2) the effect on production should be more pronounced that the effect on final sales. KMPQ argue that these observations cast doubt on the “better monetary policy” explanation since one should expect it to work mostly through sales. While the changes observed in variance and covariance are consistent with the hypothesis that information technology and inventory management are the source of the decline in volatility,
6 this conclusion is not supported by specific studies of inventory control methods and their effects on output volatility. McCarthy and Zakrajšek (2003) cite numerous articles from the operations research literature that do draw a connection between improved inventory control methods and a lower inventory-to-sales ratio at various stages of processing, but fail to find significant effects on output volatility. Similarly, Feroli (2002) models the optimal inventory-to-sales ratio as a function of input prices, where inventories serve as an input to production that is substitutable with equipment and software. While declines in the relative user cost of information technology can explain a declining inventory-to-sales ratio quite well, the impact on output volatility is small. Patterns in U.S. inventory data also pose two puzzles for the IT hypothesis. The first is why technology adoption, which usually follows an S-curve, should show up as a one-time structural break in volatility. The second concerns the inventory-sales ratio. As discussed above, we would expect information technology innovations to reduce both the inventory-sales ratio and the volatility of output in a similar way if they were the source of these changes. The data do not give such a clear picture. Figure 1 shows the ratio of nonfarm inventories to final sales since 1947. The data are in chained dollars, which best measure the real trend since the current-dollar ratio’s trend is driven by relative price changes (see Ramey and Vine (2004)). Two distinct features in the graph are important. First, there is a large run-up in the inventory-sales ratio that begins in the late 1960s and lasts through the early 1980s. Second, there is an overall decline in the inventory-sales ratio in the early 1980s through the present. While some industries may currently hold historically low levels of inventory relative to sales, the aggregate inventory-sales ratio since the early 1980s is still higher on average than it was during the 1950s and 1960s. KMPQ demonstrate that the volatility of GDP and durable goods was approximately equal across the periods 1953–1968 and 1969–1983, before falling in 1984. Thus, the behavior of the inventory-sales ratio does not line up very closely with the changes in volatility over time. In sum, while the changes in relative variances and covariances are consistent with a change in production management, other parts of the story are not necessarily consistent with the data. As we show below, even the observed changes in relative variances and covariances are not necessarily indicative of changes in production management. 4 Golob (2000) first discovered this switch in the sign of the covariance term.
7 III. Structural Change in the U.S. Automobile Industry As noted by KMPQ, the way in which output volatility declined says a great deal about what may have lead to this change. Before we discuss the ways in which sales volatility impacts production volatility as agents minimize an inter-temporal cost function, this section studies historical patterns in the volatility of production, sales, and inventories in the automobile industry. We first show that the automobile industry exhibits volatility changes that are even more dramatic than the aggregate, but qualitatively similar. We then show that other features of aggregate inventory and production behavior are also present in the automobile industry. Finally, we uncover a structural change in the process governing sales. III.A Variances and Covariances of Production, Sales and Inventories Table 1 shows the volatility of output growth in the aggregate economy as well as in the key sectors of durable goods and motor vehicles. Following the strategy of McConnell and Perez-Quiros (2000), we first test the variance of quarterly real (chain-weighted) motor vehicle output growth for a structural break. The estimated break date occurs in the first quarter of 1984, which corresponds to the break-date discovered by McConnell and Perez-Quiros (2000) for the volatility of aggregate GDP. All variables are 1996 chain-weighted data from the NIPA accounts of the BEA, and volatility is measured as the standard deviation of annualized growth rates. The analysis begins in 1967 because of constraints on the availability of data for the motor vehicle sector. As the first row of the table shows, the volatility of aggregate GDP growth has declined by 53 percent from the pre-1984 period to the post-1984 period. 5 The decline for durable goods is just under 50 percent while the decline for motor vehicles is 60 percent. The last row shows that the decline in GDP volatility is slightly muted when motor vehicles are excluded. The results of this variance comparison suggest that the motor vehicle industry represents an ideal case study of the decline in volatility. Its volatility behavior is similar to, but more dramatic than, the behavior of GDP and durable goods overall. Thus, understanding the decline 5 The volatility of aggregate GDP growth in the truncated early period is similar to the volatility of the extended period from 1953 – 1983 as shown in Kahn, McConnell and Perez-Quiros (2002).
8 in volatility in the automobile industry is likely to shed light on the decline in aggregate volatility. Another reason to study the automobile industry is the high quality of its data. While Table 1 uses quarterly chain-weighted data for comparison purposes with aggregate GDP, data for the motor vehicle sector are available in physical units and at higher frequencies. Not only do physical unit data have the advantage that they do not suffer from index number problems as one compares inventories, production and sales numbers over a long period of time, but, as we demonstrate later in the paper, physical unit data can reveal time series properties that are hidden by chain-weighted data. Thus, we use physical unit data for the remainder of the analysis. Figure 2 depicts monthly sales and production of domestic cars and light trucks in the U.S. from 1967:01 through 2003:12, using physical unit data.6 Several features in these plots are noteworthy. First, car production is less volatile in the late portion of the sample than in the early portion. A second feature visible in Figure 2 is the difference between the secular trends for passenger car sales, which have no trend, and light truck sales, which have grown steadily since 1980. Since there are obvious differences in the conditional means of these market segments, we treat them separately in most of the analysis. In order to investigate whether the automobile industry displays changes in inventory, production and sales behavior similar to the changes in durable goods discovered by KMPQ, Table 2 reports the variance decomposition for physical unit data on cars and trucks in the U.S. from 1967:01 through 2003:12.7 One important difference between the time-series properties of physical unit data and NIPA data used in other studies is that stationarity tests on the logarithm of physical unit variables reject a unit root in favor of a deterministic trend, with perhaps a break in trend around 1984 for trucks. Thus, variance here is based on deterministically detrended 6 Data for light truck production is not available before 1977. The data appendix describes the data sources for all of the data used. 7 The variances and covariances do not add up because we have excluded imports and exports to and from Canada and Mexico. When these elements are included in the analysis, production volatility drops even further as the new Big Three plants in Mexico produce in a fashion that is negatively correlated with U.S. production. U.S. Exports to Canada and Mexico have little impact on the variance of sales. While import/export activity within North America raises additional interesting questions, it further augments the results obtained here and does not cause them.
9 data.8 Within the class of trucks, we would also prefer to focus solely on light trucks, since they are mostly a consumer product like cars. Unfortunately, complete data on production and inventories back to 1967 are only available for all trucks. Heavy trucks represented 22 percent of truck production in 1967 but only 7 percent in 2000 as light truck production grew. Consider first the case of cars, shown in the top panel of Table 2. Both seasonally adjusted and unadjusted data show that the variance of production and the variance of sales fall after 1984. Moreover, the variance of production falls by a larger percentage than sales, and the covariance of inventory investment with final sales become more negative after 1984. The results for trucks, shown in the bottom panel of Table 2, are similar in the seasonally adjusted data, but not in the unadjusted data. In the unadjusted data, the variances of both production and sales fall in the second period, but the variance of production falls by proportionally less than the variance of sales so that the variance of production relative to sales is higher in the second period. As is evident in Figure 2, the seasonality of light truck production is much greater in the second period. As trucks were increasingly marketed as consumer vehicles, production fluctuations due to model year changeovers became more pronounced. In both adjusted and unadjusted data, however, the covariance of inventory investment with final sales does become more negative after 1984, just as in the case of cars. Thus, physical unit data in the automobile industry exhibit the same changes in the relative variances and covariances highlighted by KMPQ in the chain-weighted durable goods data. The automobile industry has also implemented many of the technological changes showcased by KMPQ in their advocacy of the “Information Technology Hypothesis.” It developed many of the advances in assembly line technology and was one of the first industries to adopt just-in-time inventory management in the 1980s. Therefore, if advances in information technology have revolutionized the fundamentals of U.S. manufacturing and distribution, and have delivered unprecedented economic stability as a consequence, a natural place to look for plant-level evidence is within the automobile industry. Yet, the lack of a trend in the inventory-to-sales ratio is even more apparent within the automobile industry than within the entire nonfarm sector. Figure 3 depicts this ratio in terms of Y S ∆I 8 To be specific, we calculate the variances and covariances of the terms in t = t + t , where YˆT YˆT YˆT t t t ( ) YˆT =expβ ˆ +β ˆ ⋅t and the β’s are the estimated parameters of a regression of log(Y) on t. t 0 1 t
10 the number of month’s worth of sales (in physical units) in the domestic inventory stock of cars and light trucks.9 While this ratio shows a great deal of seasonal and business cycle variation, the average has been remarkably stable. Thus, the behavior of inventory-sales ratios does not support this version of the information technology story. It is therefore interesting to explore an alternative explanation for the changes in production and sales volatility. In particular, is it possible that the decline in production volatility relative to sales stems from changes in the nature of the sales process rather than from changes in the structure of production and inventories? We investigate this possibility in several steps. The next subsection first uncovers changes in the sales process. The remainder of the paper then demonstrates how changes in the sales process can explain the observed patterns without recourse to structural change in the way firms manage production. III.B Persistence of Aggregate Light Vehicle Sales The decrease in the volatility of U.S. motor vehicle sales depicted in the tables above arises from two potential sources: (1) a reduction in the magnitude of shocks to this series, and (2) a change in the dynamic process that propagates these shocks. Since production decisions are made in accordance with forecasts of future sales, the volatility of production depends not only on the variance of the shocks to the sales process, but also on the persistence of these shocks (see Blanchard (1983)). Additional insight is therefore found by comparing the persistence and volatility of sales shocks between the two periods. Within the automobile industry, such an exercise reveals that the sales shocks since 1984 have been less persistent than those prior to 1984. Consider the following univariate model of the process for monthly domestic sales data from 1967:1 through 2003:12: (2) log(Sales ) =α +α ⋅log(Sales )+α ⋅trend +β ⋅D +β ⋅D ⋅log(Sales )+β ⋅D ⋅trend +ε t o 1 t−1 2 t 0 t 1 t t−1 2 t t t ( ) 2 where εt ~ N 0,σ +β3 ⋅Dt 9 Because data for inventories of light trucks are not available before 1972, the pre-1972 numbers are for cars only.
11 D =0 for t<1984:1 and t . D =1 for t≥1984:1 t This model allows a change in 1984:1 for all parameters, which include the coefficient on lagged sales, the constant, the slope of the trend, and the variance of the residual. We estimate this model via maximum likelihood for cars alone, light trucks alone, and for the combination of cars and light trucks, which we call “light vehicles.” In all cases the regression is estimated with the logarithm of seasonally adjusted unit sales from the BEA. Table 3 shows the results of this exercise, and the coefficient estimates indicate significant changes have occurred in the process governing sales. The constant term and the lagged sales coefficient are different across the two periods for all three aggregates. The trend (which is not significant for the entire period) changes in the cases of light trucks and light vehicles. As for the variance of the shocks, there is a significant decline for light trucks, but not for cars or the light vehicle aggregate. Of particular interest to our analysis is the change in the coefficient on lagged sales, which measures the persistence of shocks to monthly sales. For all three vehicle categories the first-order autocorrelation of sales falls between the early and the late periods. For passenger cars this parameter falls from 0.85 to 0.55, and for trucks it falls from 0.9 to 0.7. When all light vehicles are grouped together, this estimate declines from almost 0.9 to 0.6. This reduction in the first-order autocorrelation of car and light truck sales in the time domain is also visible in the frequency domain, where the spectral density portions out total variance among cycles of various frequencies. Figure 4 plots the spectral densities for U.S. monthly sales of domestic cars (left side) and light trucks (right side) in physical units for the pre- and post-1984 periods in the upper set of graphs.10 In the lower graphs, the solid line is the log ratio of the two densities (early-to-late) at each frequency, and the dashed line is the log ratio of the total variance in the two periods, which represents the change in the average height of the spectra. Thus, frequencies for which the spectral ratio is greater than the variance ratio contribute more than proportionately to the reduction in total variance. Frequencies for which the spectral ratio lies below the variance ratio represent cycles that contribute less than 10 Spectral densities are constructed for sales as the deviation from trend of the logarithm of physical units. The densities are smoothed with the Bartlett kernel with window length equal to the square root of the sample size.
12 proportionately to the decline in total variance. When the spectral ratio lies below zero, cycles in this range of frequencies actually cause more variance in the late period than in the early period. In the case of cars, the total sales variance attributable to cycles with frequencies below 0.4×π are markedly lower in the post-1984 period than in the pre-1984 period, while cycles with higher frequencies appear to have increased in variance. A frequency of 0.4×π in monthly data corresponds to a period of five months. In the case of light trucks, the log ratio of early-to-late spectra lies above zero at all frequencies, but the variance decline again is particularly stark at lower frequencies. These observations in the frequency domain are consistent with the reduction in serial correlation measured in the time domain above for car and light truck sales, and to the reduction in innovation variance measured for light truck sales. To determine whether more disaggregated sales data also show a change in persistence, the AR(1) model is estimated on unit sales at the company and division levels. Ideally, one would like to examine sales at the assembly-plant level, since this is most important for production scheduling. The distribution of models across plants, however, makes it difficult to calculate plant-level sales. Not only does each assembly plant source multiple vehicle models, but most models are produced by several plants, and companies sometimes shift models across plants. While monthly sales are available at the model level, these are often not suitable for analysis because many have short life cycles, and these life-cycle patterns affect the estimates of persistence. Thus, Equation 2 is estimated with sales for the companies and divisions that exist in both periods. Because disaggregated sales data are available only for cars in the earlier period, we estimate the equation only for cars and not light trucks. Table 4 displays the results of this disaggregated exercise.11 The decline in the persistence of sales shocks similar to that measured in the aggregate data is found in the division-level data for General Motors and Ford. Every division shows a decline in persistence, with magnitudes similar to those found for the aggregate for cars. Only a few cases show any significant change in the variance of the innovations.12 11 Because strikes have large effects on particular companies, we include a dummy variable for each month affected by the strike plus the month afterward. (See the data appendix for details on strike dates.) The econometric model is otherwise the same as the one used for the aggregate industry data. Monthly sales are seasonally adjusted with the BEA’s seasonal adjustment factor for cars. 12 We do not put as much weight on the change in variance estimates because of the inclusion of the strike dummy variables. All of the major strikes occurred in the early period, and we used 13 dummy variables to eliminate their effects. The dummy variables serve to decrease the estimated variance of the innovation.
13 Sales at Chrysler, however, do not follow this pattern. Only one of its divisions shows a marginally significant change in sales persistence. In summary, for aggregate light vehicle sales as well as for most company divisions, the sales process in the post-1984 period returns to its mean much more quickly following a surprise than was previously the case in earlier decades. It is also clear that most of the change in the unconditional variance of sales described in the tables above comes from a change in the propagation mechanism for sales rather than in the variance of sales shocks. These results beg the question: why did the persistence of automobile sales decline? One might suspect that the change in the sales process owes to changes in foreign trade. For example, domestic sales of domestically produced vehicles include not only the sales of Big Three vehicles, but also foreign nameplates that are produced domestically. Since the number of the vehicles in this category has grown steadily during the 1990s, one might suspect that changes in the definition of “domestic sales” are responsible for the change in their persistence. When estimating the sales process of Big Three-only vehicles, however, the first-order autocorrelation declines by 0.33, an almost identical amount to the estimates for all domestic sales. The same is true when the definition of sales is expanded to domestic sales of all autos (including imports), and when exports are included in total sales of domestic manufacturers. Thus, including or excluding imports, exports and transplants does not change the basic results. Ideally, one would do a structural analysis of a dynamic stochastic equilibrium model of this durable goods oligopoly to determine the source of the change. Data and space limitations prevent us from doing a full structural analysis here. Instead, we offer some reduced form evidence that may be suggestive of the source of the decline. Likely candidates for the change in sales persistence are changes in the variables that affect automobile demand, such as: (1) firms’ pricing behavior; (2) interest rates, perhaps due to changes in the conduct of monetary policy; and (3) aggregate income. Suppose that automobile sales depend on prices, aggregate income, interest rates, and an unobservable shock. When we estimate a univariate AR process on auto sales alone, the estimated autocorrelation depends on the data generating processes of these other variables as well as shocks to demand. Suppose that automobile companies began to aggressively offer incentives and price discounts in the 1980s on certain vehicles to rekindle sagging demand. If these price incentives represent a significant change of practice, are used only at key points in time and have been successful in their aim, then
14 sales shocks in the univariate model would appear less persistent. Alternatively, if the monetary authority has become more aggressive in using interest rates to respond to underlying demand-side shifts in the economy that also affect automobile sales, then the measure of sales persistence in the univariate model would again appear to have declined. To determine whether any of these variables can account for the reduction in the autocorrelation of sales observed above, we augment Equation 2 (using aggregate automobile sales) with the current value and four lags of real automobile prices, real income, and nominal interest rates.13 Assuming that automobile firms do not adjust their prices to the current month’s sales shock, this equation can roughly be viewed as a demand equation. The aim of this exercise is to test whether including any of these other variables makes the estimated persistence parameter constant across the periods, thus indicating that the behavior of the extra variable was the source of the difference. Table 5 displays the results. The first row shows the estimated change in persistence for the baseline with no other variables. For all classes of vehicles, the change in the persistence across periods is significantly negative. The second row adds real motor vehicle prices. For every class, the estimates are similar to the baseline and remain negative and significant. The third row adds real income instead, which does reduce the magnitude of the change after 1984, but the estimated change is still statistically significant. The results in the fourth row indicate that the interest rate has the largest impact on the change in the AR(1) estimate. The magnitude of the change falls noticeably relative to the baseline, and 1984 no longer represents a statistically significant break date for cars or for light vehicles. These changes become even smaller when all three variables are included. For cars and light vehicles, the estimates are less than half what they were in the baseline case and are not significant. In the case of light trucks, the estimates are less than in the baseline case, but are still significant. In summary, it appears that the change in persistence in sales owes in part to the behavior of interest rates and perhaps income over the two periods. Surprisingly, including prices does not have any explanatory power. 13 The demand for automobiles should depend on the rental cost in theory. Rental cost variables have less explanatory power than the components (interest rates and prices) entered separately.
15 IV. The Effect of Sales Persistence on Production Decisions The crux of the IT hypothesis proposed by KMPQ rests on technological innovations in the production process that change the way production is scheduled and inventories are managed, given a fixed sales process. Their presentation of evidence implicitly assumes there is a fixed relationship between the variance of production and the variance of sales in the absence of structural change. In this section, we show how a change in the sales process alone modifies the relationship between production, inventories and sales. This is true in the standard production smoothing model when cost functions are convex (see Blanchard (1983), Ramey and Vine (2003b)), but is more likely when cost functions are non-convex. Here we examine the more realistic plant-level model with non-convex costs and lumpy production margins. Specifically, we show that a decline in the persistence of sales shocks decreases the relative variance of production over sales even without IT effects on production scheduling. Using a model calibrated to the cost parameters of the U.S. automobiles industry, we show that the sales persistence changes found in the data are sufficient to explain the changing relative volatilities of production and sales. IV.A Production Margins in Automobile Assembly Plants In order to understand the sources of output volatility and the inventory management techniques in the automobile industry, it is critical to first understand the institutional structure of the automobile industry, its labor union, and the mechanical processes involved on the assembly line. Managers of auto assembly plants have several margins at their disposal to change production, many of which involve altering the period of production as opposed to the rate of production. Let Q represent the monthly output volume for plant i. Q is then a product of the it it following margins: (1) the number of weeks in month t the plant is open; (2) the days per week the plant operates; (3) the number of shifts working each day; (4) the length of each shift; and (5) the line speed in terms of jobs per hour. This is shown in Equation 3. weeks open days open shifts hours jobs (3) Q = × × × × it month week day shift hour
16 The institutional structures in automobile manufacturing have various implications for the marginal costs of using and for the fixed costs of changing these margins. Aizcorbe (1990, 1992), for example, documents the implications for marginal cost found in the labor contract between automobile manufacturers and the United Auto Workers. Bresnahan and Ramey (1994) and Hall (2000) both study the ways in which production margin changes impact the volatility of plant output. A conclusion that is common to these as well as other automobile industry studies is that the constraints placed on production scheduling by union rules and the high cost of retooling an assembly line make the plant’s cost function non-convex over many ranges of output. Consider first the number of hours an assembly plant works each week. Changes in regular (non-overtime) hours most often take the form of closing the plant for an entire week. This is called intermittent production, which is often preferable to operating a curtailed schedule, called a short week, because plants are required by union contract to pay short-week compensation to workers with at least one year of service. This is 85 % of a workers' regular pay for each hour less than 40 they did not work. Closing the plant for the entire week, on the other hand, entails laying workers off, in which case they receive 95% of their straight week pay through a combination of state Unemployment Insurance (UI) and Supplemental Unemployment Benefits (SUB).14 The length of a workweek may be extended temporarily with overtime hours. Overtime hours take the form of one or two extra hours at the end of a regular eight-hour shift or as a Saturday shift. Employees who work more than eight hours per day or more than forty hours per week receive a 50% wage premium for the extra hours. Overtime hours are intended to be temporary and assembly plants are prevented from using overtime permanently in lieu of hiring additional workers. Frequent discontinuous spells of overtime, however, are not uncommon. Long-term adjustments to production may involve adding or dropping the night shift. Most auto assembly plants operate with one or two shifts, though U.S. automakers began designing three-shift schedules in the early 1990s to increase capacity at certain facilities. The 14 The state governments pay UI, and assembly plants contribute indirectly according to their experience rating. SUBs are negotiated between the automakers and the UAW, and the plants support this fund on an employee-hour basis. Hall (2000) estimates that assembly plants pay 60 cents for each dollar distributed with UI and SUB.
17 second shift pays a 5% shift premium and the third shift a 10% premium. Adding a shift involves a negotiation process with the UAW and an increase in the number of production and overhead workers on the payroll. Thus, adding a shift obliges the plant to increase their outlay of employee benefits. These benefits depend on the size of the payroll and not on whether these workers are actually on the job in a given week. A plant's long-run liabilities change substantially when new workers are hired. Finally, the rate of production may be changed directly by slowing or accelerating the line speed. Line speed changes require a reorganization of the assembly line, which implies a period of downtime before the redesigned line is complete. Workers do not simply assemble cars faster when line speeds increase. Instead, each shift hires more workers. The UAW typically becomes involved with changes in the line speed as well.15 IV.B Cost Function Simulation with Inventories Not surprisingly, the nature of assembly line technology and the language written into the UAW contract imply several levels of production that are either prohibitively expensive or physically impossible to attain. As a result, it is perfectly rational for production decisions to yield output volumes that fluctuate much more than sales. Most notably, managers can close an assembly line at weeklong intervals, which is an option they exercise regularly, and they may also add and pare entire shifts. This section takes the cost function for an automobile assembly plant described by Bresnahan and Ramey (1994) and Hall (2000) and investigates how properties of the sales processes feed into the cost-minimization objective function and determine production. In particular, the optimal production behavior from a sales process with persistent shocks is compared with the production behavior from a sales process with more transitory shocks. The conclusion is that the relationship between the volatility of production and the volatility of sales is non-linear and depends on the dynamic properties of sales. 15 In the third quarter of 2001, Ford negotiated with the UAW in order to reduce production capacity for the Ford Explorer built at its Kentucky Truck facility, and the Ford Taurus / Mercury Sable, both built in Atlanta, GA and Chicago, IL. While Ford preferred to pare shifts at all of these facilities, the UAW instead urged that line speeds be reduced and the number of tag-relief workers trimmed. (The Wall Street Journal, December 18, 2001)
18 IV.B.1 The Automobile Assembly Plant Production Cost Environment In order to minimize the discounted present value of short-run production costs while meeting vehicle sales, the plant manager schedules the workweek of the plant by choosing the number of shifts scheduled in week t, Sh, the number of days the plant will open in week t, D, t t and the length of each shift, h. The line speed, ls, in terms of vehicles per hour, combines with t t the workweek variables to determine the weekly level of output as in Equation 4. (4) Q = Sh ×D ×h ×ls t t t t t The line speed can be thought of as the plant’s production function, as it is the flow of output made possible by employing capital, k, and the labor services of production workers, n. t t In this simulation we follow Hall’s (2000) characterization of the line-speed as a Cobb-Douglas production function shown in Equation 5. The fact that a certain quantity of workers is necessary to achieve any positive level of output is reflected in the presence of overhead production workers, n . (5) ls =k1−γ⋅ ( n −n )γ t t t The plant manager then solves a dynamic program built from this production identity and a series of weekly cost functions. The particular cost function used in this simulation is depicted in Equation 6. 3 c(h ,D |Sh )= ∑I(Sh ≥ j)w ⋅D ⋅h ⋅n t t t t j t t t j=1 3 +max0,0.85∑I(Sh t ≥ j)w j (40−D t ⋅h t )n t j=1 3 (6) +max0,0.5∑I(Sh t ≥ j)w j ⋅D t (h t −8)n t j=1 3 +max0,0.5∑I(Sh t ≥ j)w j (D t −5)h t ⋅n t j=1 + [ u⋅w ⋅40⋅Sh ⋅n (D =0)] +δ⋅I(D >0) 1 t t t t
19 The combination of production margins the plant manager chooses to obtain Q vehicles in week t will determine the value of each line in Equation 6. The first line contains the regular hours wage bill, while the second line captures the 85% short-week compensation that must be paid to workers who spend more than 0 but less than 40 hours per week on the job. The number of shifts is chosen in the prior week from the set of 1, 2 or 3. The hourly wage for the jth shift is denoted w, and I is an indicator variable that returns a value of 1 when the expression in j parentheses is true. The third and fourth lines are the 50% overtime premia charged to the plant when daily work hours exceed eight or the number of days scheduled exceeds five. The fifth line captures the costs associated with opening and closing the plant for the entire week, where the first term represents the cost of laying workers off and the second term is the fixed cost of opening the plant each week, δ. The production schedule chosen each week depends on the following variables: (1) the level of sales in the current week, (2) expected level of sales in future weeks, (3) the plant’s operating status in the prior week and (4) the level of inventory available in week t to help meet current and future sales. The stock of inventory carried from period t to t+1, therefore, is one channel through which past production decisions enter into the current environment. Equation 7 is the inventory identity used in this exercise, which simply states that the inventory level at the end of the current period, I, is equal to last period’s inventory plus current production, Q, minus t t current sales, S. The stock of inventory is constrained to lie within an interval depicted in t Equation 8. 16 Inventory holding enters the cost function in terms of its deviation from a desired level, which is determined by the target inventory-to-sales ratio, ω*.17 (7) I = I +Q −S t t−1 t t (8) I ≤ I ≤ I for all t ; I ≥0 t 16 In a stochastic sales setting, this no stock-out condition is equivalent to requiring that the inventory stock after current period production but before current period sales is large enough to accommodate the largest possible realization of sales. 17 This accelerator term is common in many inventory models, and is particularly well-suited to the automobile industry. Not only do the automakers and auto trade publications track and respond to this statistic (days’ supply)
20 The second channel through which the plant’s history affects current decisions involves the fixed adjustment costs the plant incurs when the production schedule is changed. Bresnahan and Ramey (1994) present evidence that changing the line speed or the number of shifts working entails high adjustment costs, while changing other margins, such as scheduling overtime hours and closing the plant for week-long intervals, involves relatively low adjustment costs. In our exercise, changing the number of shifts entails a fixed adjustment cost, α . Sh The total cost incurred in week t is a combination of c(h , D| Sh), which includes the t t t intra-period wage bill and the fixed cost of opening the plant each week, the inventory carryover charge governed by the parameter α, and the fixed adjustment cost of changing the number of I shifts working, α . The inter-temporal cost function denoted as C(h , D , Sh |I , S, Sh) is in Sh t t t+1 t-1 t t Equation 9. (9) C (h ,D ,Sh |I ,S ,Sh )=c(h ,D |Sh )+α ⋅I ( S&h≠0 ) + 1 α ⋅ [ I −E (s )⋅ω* ]2 t t t+1 t−1 t t t t t Sh 2 I t t t+1 IV.B.2 Dynamic Program Simulations In order to understand the production behavior implied by the cost minimization problem under different sales conditions, this section simulates the dynamic cost minimization problem the plant manager solves in making short-run production decisions. In particular, it is of interest to compare the optimal production path chosen when changes to sales are persistent with the path chosen when changes to sales are transitory. In this sense, the first simulation mimics the automobile industry environment of the 1970s, while the second closely resembles the 1990s. Due to the prevalence of discontinuities, non-convexities and non-differentiable points in the plant's weekly wage bill (as a function of units of output), the fixed-point theorems necessary to solve the Bellman equation analytically for a time-invariant optimal policy function are not satisfied. It is precisely the influence of these troublesome points that is of interest in this exercise. As an alternative, the plant's problem is structured as a series of 156 discrete weeks (3 years) over which the plant manager must choose the workweek variables from a discrete state space. very actively, but previous automobile studies have deemed it an important part of the industry’s inventory behavior as well. See Blanchard (1983) and Kashyap and Wilcox (1993).
21 To make the dynamic program tractable for numerical solution, the decision variables are limited to the number of shifts hired for the next week, Sh , the number of days open in the t+1 current week, D, and the hours scheduled per shift per day, h. The grids that define the possible t t values for each of these choice variables allow the plant manager a reasonable degree of flexibility in planning the workweek of the plant, but still maintain a state-space of reasonable dimension for a grid-search solution.18 In particular, it is possible to schedule overtime either through opening the plant for a sixth day or by scheduling the shift length to exceed 8 hours. Inventory adjustments can take the form of either a shift reduction or a weeklong plant closure. A short week is also available through many combinations of production margins. The line speed in each period is taken as exogenous and is not a choice variable in this exercise. One can think of line speed as a long-run margin, whose optimal value is determined by the encompassing profit-maximization problem the auto manufacturer has previously solved when it designed the plant and chose the type of vehicles it would produce in the current model year. The set of decision variables in this exercise then determine the workweek of the plant, given the plant’s configuration and a realized path of sales.19 Sales evolve as a first-order Markov process, where the realization in any given period may take one of nine possible values. Restricting the realizations of sales to a grid of modest size is necessary if sales are to be stochastically determined in a grid-search solution algorithm. The inventory grid consists of points compatible with the sales grid and the production possibilities, and its boundaries range from a fourteen days’ supply to a ninety days’ supply of the mean sales rate. The nine sales grid points along with the Markov transition-probability matrix χ( s’ | s ) are parameterized to mimic a desired AR(1) sales process using Tauchen’s (1986) procedure. The unconditional mean of sales, µ , is set to the number of vehicles produced S on two shifts using regular-time hours, and thus both scenarios represent a plant that has correctly matched its full-time capacity with the mean sales rate. Mismatches between the 18 Shifts may take the value of 1, 2 or 3. Days open per week are chosen from the integers 0 through 6. Hours per day are available in increments of 2 ranging from 0 through 10. 19 Taking sales as given in the cost minimization problem does not imply that sales are exogenous to the firm. Rather, we are using a standard micro result that allows us to focus on only the cost minimization part of the overall profit maximization problem. Automakers often use vehicle-specific incentives to boost weak sales, however it is the assembly plants’ objective to keep dealers stocked with vehicles in demand, and their relationship becomes strained when the company promotes unavailable vehicles.
22 capacity of a plant and its realized mean sales are also very important in the determination of production volatility, and the implications of such occurrences are the subject of Hall (2000). Since the evidence we have presented above indicates that the most pronounced change to light vehicle sales between the periods 1967 – 1983 and 1984 – 2003 has been a reduction in its serial correlation, this exercise consists of two simulations: Simulation #1 solves the plant’s cost minimization problem with a persistent monthly sales process (AR(1) = 0.85), and simulation #2 solves the same problem with the AR(1) coefficient reduced to 0.55. These parameters match the estimated declines in persistence in the aggregate automobile data. To determine the pure effect of a change in persistence with no overall change in unconditional variance, we raise the variance of the innovations in the second simulation so that the unconditional variance of sales is unchanged between simulations. Thus, these simulations give a lower bound on how much of the relative change in output volatility we can explain. The parameter values used throughout this exercise come from the labor contracts between automakers and their union, parameterizations of assembly plant cost functions from previous studies (notably Hall (2000)), and from the relatively stable inventory-to-sales ratio measured in industry data. Parameters that are more difficult to discern, such as the fixed cost of changing shifts and the marginal cost of deviating from desired inventories, were chosen so that the solution to the high-persistence version of the model mimics the production behavior observed among assembly plants in the 1972 – 1983 period as closely as possible.20 21 The sequence of decisions and the arrival of information are as follows: At the beginning of week t, the plant receives its sales orders for week t, after which the managers schedule the workweek by choosing values for D and h as well as Sh subject to the relevant constraints. t t t+1 The orders are then filled and the new level of inventory is carried forward into the next period. The inter-temporal cost minimization problem is then described as follows: t=T (10) ΜΙΝ V = E ∑ βt−1⋅C(h ,D ,Sh |I ,S ,Sh ) t t t t t+1 t−1 t t {Sh t+1 ,D t ,h t }t t = =1 T t=1 20 β = .999 (weekly discount factor); u = 65% (firm’s share of unemployment compensation); α= 0.0024; α = I SH 2.4 weeks of regular-hours wage; ω* = 60 (days’ supply); γ = 0.62; n = 364; n = 58; δ=0.54⋅[40⋅w(n +n)] 1 2 1 1 (54% of the first shift’s wage bill). 21 Shift changes occur too frequently in the simulation relative to actual data, but the other margins are matched quite closely.
23 where C(h ,D ,Sh |I ,S ,Sh ) is defined as in Equation 9. The solution is subject to the t t t+1 t−1 t t constraints: Q ≥ S −I for all t∈[0,T] t t t−1 I ≤ I ≤ I for all t ∈ [ 0,T ], t where Q is defined as in Equation 4, and the evolution of final sales t E [S |S ]=∑χ(S |S )⋅S t t+1 t t+1 t t+1 s t+1 and the initial inventory level I =ω*⋅µ . 0 S The dynamic program is then solved backwards with value functions. 1000 different paths of sales shocks are generated with a length of 3 years, and in each case the realizations of sales are constructed for both the persistent (AR(1) = .85) and the more transitory (AR(1) = .55) sales scenarios.22 The plant solves its weekly cost minimization problem, which determines the optimal paths for the workweek variables as well as for production and inventory stock. These solution paths are then aggregated from a weekly to a monthly frequency and their volatility properties investigated. The simulation results are summarized in Table 6, which also includes 95% confidence intervals for certain point estimates and for the changes in the point estimates between scenarios. In both the high persistence case and in the low persistence (but higher innovation variance) case, the average (unconditional) standard deviation of monthly sales across simulations is 27.0% of the mean sales rate. The average standard deviation of the optimal production path, however, changes significantly between the two scenarios. The standard deviation of production 22 The Markov process that generates weekly sales was calibrated so that, on average, monthly sales exhibited the desired first-order autocorrelation.
24 falls from 40.5% of the mean sales rate per month in the first simulation to 28.0% in the second simulation. While the average volatility of sales remains unchanged by design between the first and second simulations, the volatility of production falls. Accordingly, the ratio of the variance of production over the variance of sales falls from 2.39 to 1.07. The simulations also generate a change in the covariance of inventory investment and sales. As Table 6 shows, when sales have a persistence parameter of 0.85, the correlation between inventory investment and sales is 0.34. In contrast, when sales have a persistence parameter of 0.55, the correlation becomes -0.15. The intuition is the same as in the standard production smoothing models of inventory investment. If a sales shock is thought to be very persistent, then the firm increases its production dramatically in order to maintain its desired inventory-sales ratio, since it knows sales are likely to stay high for awhile. In contrast, if the shock is more transitory, the firm is willing to allow a deviation from the desired inventory-sales ratio since it expects the deviation to be short-lived. In order to assess from which workweek variables the change in volatility behavior originates, Table 7 shows the weekly frequency with which various changes to production were made. Weeklong shutdowns for inventory adjustment, for example, occur in 10.5% of the weeks when a shock to sales has a persistent effect, and that figure declines just slightly to 9.7% when the persistence is reduced. Shift reductions, alternatively, are much more common when the persistence of sales is high. Shift changes occur in 3.8% of the weeks in the high persistence case, and only in 0.1% of the weeks in the low persistence case. The frequency of the use of overtime hours, on the other hand, increases from 14.3% in the high persistence scenario to 21.3% in the low persistence simulation. Short-weeks in both scenarios are non-existent. The conclusion of this simulation exercise is that the variance of output and the covariance of inventory investment and sales are highly impacted by the nature of the sales process. When changes in sales are believed to be persistent, the plant often responds by adding and paring shifts. Alternatively, when changes in sales are transitory, the plant is more likely to respond with temporary and smaller measures, such as scheduling overtime hours. Thus, if a given change in the variance of sales stems from a reduction in the persistence of the shocks to sales, this can lead to a large decline in the variance of output relative to sales. The result is reached in a simplified production model with certain non-convex costs, but it features no
25 changes to the cost function parameters, inventory targets or improvements in the flow of future sales information. The next section investigates changes in production scheduling that have actually taken place at domestic assembly plants. The changes observed in plant-level data line up quite well with the model’s predictions. V. Evidence on Production Scheduling from Plant-Level Data Our hypothesis states that the change in the nature of the sales process is decreasing the need to use the non-convex margins that contribute so much to the volatility of production. A particularly illuminating example of this change is found in Figure 5, which plots weekly posted production in physical units at Ford’s St. Louis, MO assembly plant during 1972 – 1983 in the upper panel, and during 1990 – 2001 in the lower panel.23 A feature common to both eras is the relatively high frequency of weeks where output is zero, which illustrates the intermittent production behavior discussed above. In addition to shutdowns, however, Ford eliminated the night shift on two occasions in the early period – once between 1974 and 1976, and then again between 1980 and 1982. In the late period, the St. Louis assembly plant ran two shifts the entire time and maintained stable line speeds near 50 vehicles per hour in all model years but 1995. Weekly production in the late period often exceeds the 4000 vehicles produced on two regular shifts, however, and the source is the frequent use of daily and weekend overtime hours. In order to measure changes in production behavior more generally among all Big Three assembly plants between the 1970s and 1990s, we construct a dataset from industry trade publications that report production behavior at U.S. and Canadian assembly plants on a weekly basis over the two time periods: 1972 – 1983 and 1990 – 2001. Bresnahan and Ramey (1994) collected the data covering the 50 domestic car assembly plants operating in the period 1972 – 1983, and this data set has been significantly extended to include all 103 car and light truck assembly plants operating within the two periods listed above.24 25 23 Posted production can differ from actual production in instances of unreported deviations from line speed and unreported overtime hours. These are not an important source of volatility, as described by Bresnahan and Ramey (1994). 24 The period 1984 to 1989 was excluded only because we did not have access to Automotive News from that period when we were collecting the data.
26 The data set was collected by reading the weekly production articles in Automotive News, which report the following variables for all domestic assembly plants: (1) the number of regular hours the plant works; (2) the number of scheduled overtime hours; (3) the number of shifts operating; and (4) the number of days per week the plant is closed for (a) union holidays, (b) inventory adjustments, (c) supply disruptions, and (d) model changeovers. Observations on the line speed posted on each assembly line were collected from the Wards Automotive Yearbook.26 Table 8 examines how often each margin of production (i.e. plant closures, changes in shift length, the number of shifts working and line speed) was manipulated during the two periods. The frequency of margin use among all 103 assembly plants is summarized as a weighted average, based on each plant’s contribution to total production during the period examined. Several comparisons between the periods are noteworthy. First, plants shut down at roughly the same frequency in both periods. The weeklong closures are of particular interest, as these include the inventory adjustments and model changeovers that directly relate to production decisions. The frequency of weeklong shutdowns drops from 12.4% in the early period to 11.1% in the late period, though once holidays are excluded the size of the fall is enhanced somewhat. Second, the frequency of weeks in which at least four hours of overtime are scheduled has more than doubled between the periods, rising from 14.4% to 30.3%. Finally, while changes in the line speed occur with roughly the same frequency in both periods, changes in the number of shifts occur in 0.6% of the weeks in the early sample, and occur in only 0.1% of the weeks in the late sample. This implies that the average assembly plant either adds or pares a shift 3.75 times during the early period, but does so less than once (0.626 times) in the late period. Table 9 further isolates the plant shutdown margin in the early and in the late periods to distinguish occurrences that are production planning decisions from those that arise as a consequence of holidays, the end of the model year, and supply shocks. It shows the percent of days closed by reason across all plants that were not mothballed, on extended closure, or permanently removed from service. Thus it considers only temporary closures as opposed to exit and entry. Inventory adjustments and model changeovers each close plants for a fewer number 25 Data for AMC car plants prior to 1983 were not available, and certain heavy-truck and specialty vehicle facilities were excluded, such as the AMC General military vehicle plant, and GMAD Truck & Coach in Pontiac, MI, which primarily produces buses. 26 See Bresnahan and Ramey (1994) for more detail about how data is extracted from the weekly production articles.
27 of days in the late period than in the early period, though the decrease in inventory adjustments is very minor. The number of holidays has increased, and the frequency of supply disruptions, such as union strikes, parts shortages and natural disasters, is relatively unchanged. The drop in the average downtime for model changeovers from 4.3 to 2.3 percent of days is particularly interesting, as this is the margin through which improvements in manufacturing technology would be visible. There is indeed evidence that model changeover technology has advanced over time, as the industry introduced the weekend model changeover in the 1970s and the rolling model changeover in the 1990s. However, the primary means of managing inventories in the automobile industry, the inventory adjustment, has not changed much despite the advances in information technology. The interpretation of these results comes with several caveats. First, the distinction between inventory adjustments, model changeovers and holidays become blurred during the winter and summer quarters. Extended Christmas holidays often mask inventory adjustments,27 and model changeovers often take place during a summer vacation or are much longer than the technology necessitates during periods with low demand.28 When the frequency of production margin use changes over time, the impact this has on output volatility depends on the nature of each margin. For example, overtime hours boost weekly production by up to 25%, while adding a second shift doubles weekly production. Table 10 complements the frequency-of-use figures by measuring the importance of each production margin for the variance of output in the pre-1984 and post-1984 periods. To do this analysis we construct an artificial output measure, holding each margin constant at some base level. We determine the impact of a margin on the variance of output by calculating the difference in the variance of actual output and constructed output. The numbers do not add to 100 because of nonlinearities and covariance terms.29 Table 10 displays three noticeable changes over the two periods. First, model changeovers contribute less to the variance of output during the second period. Their impact on variance falls from 31.1% to 20.3%. Second, the use of overtime hours contributes more than 27 The winter shutdown at the end of 1982 lasted until almost February 1983 in many plants! 28 See Cooper and Haltiwanger’s (1993) study of machine replacement. 29 See Bresnahan and Ramey (1994) for a more detailed explanation of the method.
28 twice as much to the variance in the second period as it did during the first period, climbing from a 5.8% contribution to a 13.7% contribution. Third, changes to the number of shifts at individual plants contribute half as much during the second period as they do during the first period, falling in contribution from 24.3% to 12.4%. Thus, the two non-convex margins that lead to so much variance of output – model changeovers and shifts – are a less important component of the variance of output in the second period than in the first. Furthermore, overtime hours, which are the classic convex margin of adjusting production, are more than twice as important during the second period than during the first. This increase in overtime hours is corroborated by BLS data on overtime use in the automobile industry as well, which show a significant increase in overtime used from the early period to the later period. VI. Relevance for the Aggregate Economy The analysis presented here indicates that the persistence of motor vehicle sales has declined significantly in the post-1984 period, and that this decline can explain observed changes in the relative volatilities of output and sales as well as the covariance of sales with inventory investment. Naturally the question arises as to whether this phenomenon is unique to the automobile industry, or whether it also occurred in the other sectors of the economy that experienced declines in output volatility. At first glance it seems that changes to the autocorrelation of sales are unique to the automobile industry. Blanchard and Simon (2001), Ahmed, Levin and Wilson (2002), and Stock and Watson (2002) are among those who have tested numerous macroeconomic variables, including sales, for structural breaks in their autoregressive parameters and have found none. The motor vehicle sales data used in this study offer two advantages over the sales data used in these other listed studies, however. First, the frequency of observation is higher – monthly instead of quarterly; and second, motor vehicle sales are directly measured in physical units rather than as a chain-weighted index. These advantages are important to our results, and we believe that the literature’s failure to find significant changes in sales persistence may owe to data limitations. Plant-level decisions typically occur at the weekly or monthly frequency, so the appropriate sales data would also be
29 high frequency. Also, production volatility most likely depends on the properties of sales in physical units as opposed to the properties of their value. These alternative measures of sales, it turns out, can have very different persistence properties. The reason is that sales measured in chained-dollars reflect the real expenditures per unit along with its physical-unit quantities. As shown below for automobiles, real average expenditures per car is a time-series with very high persistence, and this overwhelms any change in the dynamic properties of unit sales. Table 11 examines how these two data features (the frequency of observation and the unit of account) affect the tests for a change in persistence. We estimate the model given in Equation 2, which allows a change in 1984 in the first-order autocorrelation as well as in the conditional mean and variance, for light vehicle sales data constructed at different frequencies and with different units of account. The first three rows replicate changes in the monthly physical unit sales process measured in Table 4 for cars, light trucks, and their aggregate. In all three cases there is a significant change in persistence, and in two of three cases there is no significant change in the variance of the error term. Consider next the lower panel of Table 11, which inter-temporally aggregates the physical unit data from the upper panel to a quarterly frequency using averages. In all cases the changes in the persistence parameter are much smaller in magnitude and are no longer significant. The changes in the variance of the innovations, on the other hand, now become significant in each of these series. Monthly data imply a change in the autocorrelation of sales and no change in the innovation variance, whereas the quarterly data imply just the opposite! The final row of Table 11 tests the final sales of domestic product of motor vehicles for changes in persistence and innovation variance. This series is most similar to the types of variables others have used in more aggregated studies, and it is observed quarterly in units of chained 1996 dollars.30 The estimated decline in persistence is even smaller in this case than it was when measured with quarterly physical units in the preceding line, and the change is not significant. The variance of the innovations, however, appears to have increased significantly in the second period. Thus, this variable gives answers that are even farther from those obtained using our preferred data. 30 This variable includes exports. As noted in an earlier section, though, including exports in sales does not change the estimates noticeably when physical unit data are used.
30 The chained-dollar data contains another element that may be masking the change in persistence: the behavior of average real expenditures for cars. Chained-dollar sales consist of the number of physical units multiplied by chained dollar average expenditure per unit. As the addendum at the bottom of Table 11 shows, average real expenditures per car show no break in persistence or variance. Average real unit expenditures, however, have a high persistence (firstorder autocorrelation is 0.94), so their effect on chained dollar total expenditures likely hide any persistence changes in the unit data.31 These exercises suggest that testing for change in sales persistence using standard chainweighted quarterly data is not revealing. While general interest in the decline in macroeconomic volatility focuses on quarterly U.S. GDP growth, it is possible that the true source of this change is detectable only at higher frequencies and with less aggregation where unit-valued data are available and meaningful. Thus, the correct data to use in order to verify that the results given here do or do not extend to other industries are high frequency physical unit data, which we intend to pursue as future research. At this point, we offer indirect evidence supportive of the relevance of our hypothesis for the economy overall. Both the simulations and plant-level data show that when sales persistence declined in the automobile industry, firms were more likely to vary hours per worker (e.g. overtime hours) than the number of workers (e.g. the number of shifts). Varying the hours per worker typically has a low adjustment cost but a high marginal cost, whereas varying the number of workers has a high adjustment cost but lower marginal cost. Thus, firms will use hours per worker to respond to transitory shocks and will use employment to respond to more persistent shocks. To determine whether production decisions in the overall economy appear to have changed in the same way as in the automobile industry, we analyze the change in the variances of the intensive margin (hours per worker) and the extensive margin (number of workers) over the two periods. The variables used are average weekly hours per worker and the number of employees in the nonfarm private sector (divided by the population aged 16 and over) at the 31 The case for using physical unit data rather than chained value data can also be made by analogy to studies of the labor market. One always studies employment variables measured in physical units – either hours or number of workers. The stylized facts about labor markets would probably change significantly if economists only studied the real value of total hours (i.e. the product of real wages and hours) because the high persistence of real wages would hide the time series properties of the hours variables.
31 monthly frequency. The product of the two variables is total hours per capita worked in the nonfarm private sector. We study the growth rates of the variables over the period for which all of the data are available, which is 1964 to the present. As Table 12 shows, the variance of total hours fell substantially from the pre-1984 period to the post-1984 period. Fluctuations in the average hours per employee accounted for 49 percent of the variance of total hours in the early period but 64 percent of the variance in the later period. Meanwhile, changes in employment became a smaller part of the overall variance in the second period. The covariance also declined substantially. The aggregate labor data display patterns similar to those found in the automobile industry. The use of margins of adjustment is entirely consistent with the theory that the sales shocks faced by individual firms in the early period had a higher persistence than those faced by firms in the later period. VII. Conclusions The overview of the automobile industry and analysis conducted using plant-level data has highlighted several interesting facts that should serve to increase our understanding of the decline in the variance of GDP. The automobile industry experienced declines in production volatility around the same time as the rest of the economy. The declines in the automobile industry were even more dramatic than the declines overall. At least in the case of cars, the variance of production declined more than the variance of sales. We presented evidence that the change in production volatility may be linked to changes in the sales process. We found that changes in the process driving sales appear to be an important part of the changes in the automobile industry. In contrast to the 1970s and early 1980s, a time when volatile and highly persistent movements in sales beset the automobile industry, the 1990s featured more transient shocks to sales. We then showed how a change in the persistence of the sales shocks could lead to a proportionately larger decline in production volatility over sales volatility. Plant-level evidence indicates that firms have responded to these changes in the sales process by reducing their use of non-convex lumpy margins, such as shift changes, and have
32 begun to use the classic convex margin of overtime hours much more intensively. It is likely that this induced switch is a prime cause of the sharp decline in production volatility. The brief investigation of the source of the change in the sales process suggests that monetary policy could be the key. This interpretation is consistent with Clarida Gali and Gertler (2000), Boivin and Giannoni (2003), and McCarthy and Zakrajšek (2003), all of who find changes in the estimated monetary policy function at the Federal Reserve to underlie declines in the persistence of demand shocks and reduced output volatility. Finally, an analysis of the data suggests that previous failures to find changes in the persistence of sales at the aggregate level may be due to temporal aggregation and other features of chain-weighted quantity indexes. Evidence from the aggregate labor market suggests that firms have varied their labor input in a way that is consistent with sales shocks becoming more transitory.
33 Data Appendix Table 1: All data are from the BEA’s NIPA accounts, downloaded November 2003. The data are in chained 1996 dollars. At the time of writing this paper, the revised accounts with chained 2000 dollars were not available for the durable good and motor vehicle sub-components. Table 2: All data for car production, inventories and sales are from the BEA. Non seasonally adjusted truck production is from Wards (extracted from the Federal Reserve’s US database). Non seasonally adjusted inventory stocks and dealer sales of trucks from 1967 to 1983 are from volumes of the Wards Automotive Yearbook. The same data for 1984 to 2003 are from the MVMA (extracted from the Federal Reserve’s US database). The truck production data are seasonally adjusted using FRB seasonal factors. The truck sales data are seasonally adjusted using BEA seasonal factors. Car and truck inventory investment series are seasonally adjusted by regressing them on current and one lag of the relevant production and sales seasonal factors since the government’s seasonal adjustment factors for inventories do not extend back very far. Table 3: All series are from the BEA. Table 4: Division-level sales data are from Wards Communications. We include dummy variables for each month in which sales are affected by a strike, as well as the month afterward. The set of dummy variables include the following months: 1967:9 – 1968:1, 1970:9 - 1971:1, 1976:10 - 1976:12. Although most strikes only affect one company, we included the full set of dummy variables for each company and division to capture spillover effects. Table 5: The real price of cars is the CPI for new cars divided by the overall CPI. No truck CPI is available, so we use the CPI for new motor vehicles for both light trucks and motor vehicles overall. Income is from the BEA and the Federal Funds rate is from the Federal Reserve Board of Governors. Tables 8–10: As discussed in the text, all data were collected by hand from articles in Automotive News. Table 11: The additional chain-weighted data are from the BEA. Table 12: Data from the BLS.
34 References Aizcorbe, A., "Experience Rating, Layoffs and Unions: A Look at U.S. Assembly Plant Layoffs," Manuscript, Bureau of Labor Statistics, 1990 Aizcorbe, A., "Procyclical Labour Productivity, Increasing Returns to Labour and Labour Hoarding in Car Assembly Plant Employment," Economic Journal, 102, 1992, 860 – 873. Ahmed, S., Levin, A. and Wilson, B. A., "Recent U.S. Macroeconomic Stability: Good Policies, Good Practices, or Good Luck?" The Board of Governors of the Federal Reserve System, July 2002. Automotive News, Detroit: Crain Automotive Group. Blanchard, O. J., "The Production and Inventory Behavior of the American Automobile Industry," The Journal of Political Economy, 91(3), June 1983, 365 – 400. Blanchard, O.J. and Simon, J., “The Long and Large Decline in U.S. Output Volatility,” Brookings Papers on Economic Activity, 2001:1, 135 – 164. Boivin, J. and Giannoni, M.P., “Has Monetary Policy Become More Effective?” NBER Working Paper Series #9459, January 2003. Bresnahan, T. F. and Ramey, V. A., “Segment Shifts and Capacity Utilization in the U.S. Automobile Industry,” American Economic Review Papers and Proceedings, 83(2), May 1993, 213 – 218. -----------------------, "Output Fluctuations at the Plant Level," The Quarterly Journal of Economics, August 1994, 593 – 624. Clarida, R., Galí, J., and Gertler, M., “Monetary Policy Rules and Macroeconomic Stability: Evidence and some Theory,” Quarterly Journal of Economics, 115, February 2000, 147 – 180. Cooper, R. and Haltiwanger, J., “The Aggregate Implications of Machine Replacement: Theory and Evidence,” American Economic Review, 83(3), June 1993, 360 – 382. -----------------------, “Automobiles and the National Industrial Recovery Act: Evidence on Industry Complementarities,” Quarterly Journal of Economics 108(4), November 1993, 1043 – 1072. Feroli, M., “An Equilibrium Model of Inventories with Investment-Specific Technical Change,” Working paper, New York University, November 2002.
35 Golob, J. E., "Post-1984 Inventories Revitalize the Production-Smoothing Model," Working Paper, University of Missouri - Kansas City, 2000. Hall, G. J., "Non-convex Costs and Capital Utilization: A Study of Production Scheduling at Automobile Assembly Plants," Journal of Monetary Economics, 45 (2000), 681 – 716. Hetrick, R.L., “Analyzing the Recent upward Surge in Overtime Hours,” Monthly Labor Review, February 2000, 30 – 33. Irvine, O. and Schuh, S., “Inventory Investment and Output Volatility,” Working paper, Federal Reserve Bank of Boston, December 2002. Kahn, J.A., “Why is Production More Volatile than Sales? Theory and Evidence on the Stockout-Avoidance Motive for Inventory-Holding,” Quarterly Journal of Economics, 107, May 1992, 481 – 510. Kahn, J. A., McConnell, M. M. and Perez-Quiros, G., "On the Causes of the Increased Stability of the U.S. Economy," FRBNY Economic Policy Review, May 2002, 183 – 202. Kashyap, A.K. and Wilcox, D.W., “Production and Inventory Control at the General Motors Corporation During the 1920’s and 1930’s,” American Economic Review 83(3), June 1993, 383 – 401. Kim, C. and Nelson, C. R., "Has the U.S. Economy Become More Stable? A Bayesian Approach Based on a Markov-Switching Model of the Business Cycle," The Review of Economics and Statistics, 81(4), November 1999, 608 – 616. Kim, C., Nelson, C.R., and Piger, J., “The Less Volatile U.S. Economy: A Bayesian Investigation of Timing, Breadth and Potential Explanations,” Federal Reserve Board of Governors, International Finance Discussion Paper 707, August 2001. McConnell, M.M., and Perez-Quiros, G., "Output Fluctuations in the United States: What has Changed Since the Early 1980s?" American Economic Review, 90(5), December 2000, 1464 – 76. McCarthy, J. and Zakrajšek, E., “Inventory Dynamics and Business Cycles: What has Changed?” Finance and Economics Discussion Series, Federal Reserve Board of Governors, June 2003. Ramey, V. A., "Nonconvex Costs and the Behavior of Inventories," Journal of Political Economy, 99, 1991, 306 – 334. Ramey, V. A. and Vine, D. J., “Why Do Real and Nominal Inventory-Sales Ratios Have Different Trends?” Journal of Money, Credit and Banking, 36(5), October 2004, 959 – 963.
36 Ramey, V. A. and Vine, D. J., “The Effect of Sales Persistence on Volatility in a Production Smoothing Model,” 2003b, manuscript. Ramey, V. A. and West, K. D., "Inventories," in Handbook of Macroeconomics, eds. John D. Taylor and Michael Woodford, Elsevier Science Press. Stock, J.H. and Watson, M.W., “Has the Business Cycle Changed and Why?” NBER Working Paper Series #9127, September 2002. -----------------------, “Understanding Changes in International Business Cycle Dynamics,” NBER Working Paper Series #9859, July 2003a. -----------------------, “Has the Business Cycle Changed? Evidence and Explanations,” August 2003b. Tauchen, G., “Finite State Markov-Chain Approximations to Univariate and Vector Autoregressions,” Economics Letters, 20(1986), 177 – 181. Wards Automotive Yearbook, Detroit: Wards Communications. Warnock, M. and Warnock, F., “The Declining Volatility of U.S. Employment: Was Arthur Burns Right?” Federal Reserve Board of Governors, International Finance Discussion Paper 677, August 2000
37 Table 1: The Standard Deviation of Output Growth* (Quarterly data, annualized growth rates) Percent change 1967:1 - 1983:4 1984:1 - 2003:3 in volatility Chained $1996 GDP 4.5 2.1 -53 Durable Goods 16.5 8.4 -49 Motor Vehicles 52.2 20.6 -60 GDP less Motor Vehicles 3.8 2.0 -48 * Based on quarterly NIPA data.
38 Table 2: Decomposition of Motor Vehicle Output Volatility (Physical units, cars and trucks separately) A. Cars Not Seasonally Adjusted Seasonally Adjusted 1967:2-1983:12 1984:2-2003:12 1967:2-1983:12 1984:2-2003:12 Var(Y) 6.31 2.93 3.69 0.90 Var(S) 3.94 3.19 2.65 1.89 Var(∆I) 2.75 3.33 1.29 1.24 Cov(S,∆I) -0.02 -1.16 -0.09 -0.58 Var(Y) 1.60 0.92 1.39 0.48 Var(S) B. Trucks (includes heavy trucks) Not Seasonally Adjusted Seasonally Adjusted 1967:2-1983:12 1984:2-2003:12 1967:2-1983:12 1984:2-2003:12 Var(Y) 10.45 3.13 9.45 1.20 Var(S) 8.83 2.14 7.63 1.18 Var(∆I) 2.78 3.08 1.76 1.02 Cov(S,∆I) -0.17 -0.71 0.30 -0.28 Var(Y) 1.18 1.47 1.24 1.02 Var(S) All variables were normalized by the exponential of a fitted linear trend to log production, estimated separately over each period. See data appendix for data sources.
39 Table 3: Estimates of Aggregate Automobile Sales Process Coefficients (and standard errors) from the regression: log(Sales ) =α +α ⋅log(Sales ) +α ⋅trend +β ⋅ D +β ⋅ D ⋅log(Sales ) +β ⋅ D ⋅trend +ε t o 1 t−1 2 t 0 t 1 t t−1 2 t t t ( ) 2 where ε ~ N 0,σ +β D t 3 t D =0 for t<1984:1 and t D =1 for t≥1984:1 t Coefficient Cars Light Trucks Light Vehicles 0.983** 0.326** 0.772** α 0 (constant) (.332) (.148) (.297) 2.06** 1.35** 1.82** β 0 (∆ constant) (.737) (.434) (.703) 0.851** 0.934** 0.886** α 1 (AR(1)) (.049) (.030) (.043) -.315** -.241** -.267** β 1 (∆ AR(1)) (.115) (.078) (.105) -.0002 0.00017 -.00005 α 2 (trend) (.00013) (.00016) (.00011) -.0003 0.0011** 0.00053** β 2 (∆ trend) (.00017) (.00037) (.00020) σ2 (innov. Variance) 0.0070** 0.0089** 0.0066** (.00116) (.0012) (.0011) -.00046 -.0040** -.0013 β 3 (%∆ innov. Variance) (.0016) (.0014) (.0014) Log likelihood 477.2 486.7 507.7 Standard errors were computed using Eicker-White methods. ** denotes significant at the 5 % level. Sample is 1967:2 – 2003:12, N = 443 D = 0 for t ≤ 1983:12 ; D = 1 for t ≥ 1984:1 t t
40 Table 4: Estimates of Change in Persistence and Variance of Division-level Automobile Sales 1967:2 – 1983:12 vs. 1984:1 – 2003:12 Change in Change in Company or Division Persistence Variance (β ) (β ) 1 3 -0.320** 0.0038* General Motors (.091) (.0021) -0.185** 0.0081** Buick (.083) (.0034) -0.321** 0.0056 Cadillac (.086) (.0042) -0.302** 0.0005 Chevrolet (.094) (.0028) -0.130* 0.013** Oldsmobile (.075) (.004) -0.234** 0.0006 Pontiac (.080) (.0030) -0.295** 0.0018 Ford Motor Company (.089) (.0024) -0.301** 0.0009 Ford Division (.871) (.0022) -0.242** -0.029** Lincoln (.073) (.011) -0.149** 0.0046 Mercury (.073) (.0034) -0.028 0.0001 Chrysler (.071) (.0029) -0.053 -0.0021 Chrysler Division (.069) (0.0064) Plymouth+ -0.121* 0.0075** (.073) (.0034) -.038 0.0034 Dodge (.073) (.0031) * indicates significant at the 10% level, ** indicates significant at the 5% level . +Regressions for Plymouth were run through 1999:12 so that the end of the division wind-down did not affect the results.
41 Table 5: Estimated Change in Persistence of Sales: Explanations Change in Late Period (1984 - 2003) from Early Period (1967 - 1984) Other variables Vehicle Category included Cars Light Trucks Light Vehicles -.315** -.241** -.267** Baseline -- (.115) (.078) (.105) Real price of motor -0.337** -0.273** -0.284** vehicles (.111) (0.078) (0.102) -0.288** -0.237** -0.246** Income (0.120) (0.078) (0.104) -0.208 -0.191** -0.167 Federal funds rate (0.128) (0.085) (0.116) Prices, income, and -0.169 -0.204* -0.132 federal funds rate (0.135) (0.086) (0.118) 426 observations. The estimate reported is the difference in the AR(1) coefficient on sales between 1967:1 – 1983:12 and 1984:1 – 2003:12. ** indicates significant at the 5% level, * indicates significant at the 10% level. All specifications allow for breaks in the constant term, trend term, and variance of the error term between 1983:12 and 1984:1.
42 Table 6: Assembly Plant Simulation Results: Average Standard Deviation of Monthly Production and Sales over 1000 Simulations σ σ σ2 Ave. Ave. Sales Path µ S S µ Q S σ Q S 2 ρ S,∆I C σ ha Q 2 ng σ e S 2 in Ch ρ an S g ,∆ e I in 27.0% 40.5% 2.39 0.34 ρ = .85 -- -- (26.5 , 27.6) (39.9 , 41.2) (2.34 , 2.43) (.334 , .351) 27.0% 28.0% 1.07 -0.15 -1.32 -0.49 ρ = .55 (26.7 , 27.3) (27.6 , 28.4) (1.05 , 1.08) (-.158 , -.135) (-1.36 , -1.28) (-.503 , -.475) Table 7: Assembly Plant Simulation Results: Frequency of Production Behavior with High and Low Persistence Sales over 1000 Simulations Regular Inventory Overtime Weeks Sales Path Short Hour Adjustment Hours with Shift Weeks Weeks Weeks Weeks Changes ρ = .85 75.2% 10.5% 14.3% 0% 3.8% ρ = .55 69.0% 9.7% 21.3% 0% 0.1%
43 Table 8: Frequency of Use of Different Margins at Big Three Assembly Plants (Percent of Weeks Used) 1972 – 1983 1990 – 2001 Weighted Weighted Weighted average of all Weighted average of all average of all plants average of all plants plants Holidays plants Holidays excluded excluded Shutdown of at least 1 day 24.4 10.9 23.4 7.7 Shutdown of 1 week 12.4 9.2 11.1 6.0 4 or more overtime hours 14.4 14.4 30.3 30.3 Change in the number of 0.6 0.6 0.1 0.1 shifts Change in the line speed 0.9 0.9 1.0 1.0 Table 9: Percent of Days Closed by Reason at Big Three Assembly Plants Reasons for closure 1972 – 1983 1990 – 2001 Inventory adjustment 4.0 3.6 Model changeover 4.3 2.3 Supply disruptions 1.2 1.1 Holidays 5.5 7.4 All percentages are calculated using the sum of days during which a plant exists and is not on permanent or extended shutdown as the denominator. Table 10: Importance of Each Margin for the Weekly Variance of Output at Big Three Assembly Plants (Percent impact of margin use) Margin 1972 – 1983 1990 – 2001 Inventory adjustment 28.7 31.7 Model changeover 31.1 20.3 Supply disruption 7.7 11.7 Overtime hours 5.8 13.7 Shifts 24.3 12.4 Line speeds 11.7 9.2
44 Table 11: Effects of Using Different Types of Data on Changes in Persistence and Conditional Variance Estimates of Motor Vehicle Sales Changes from 1967-1983 to 1984-2003 Units of Aggregation Change in AR(1) Change in variance Frequency measurement level parameter of innovations -.315** -.00046 Monthly Physical units Cars (.115) (.0016) -.241** -.0040** Monthly Physical units Light trucks (.078) (.0014) Cars & light -.267** -.0013 Monthly Physical units trucks (.105) (.0014) -0.128 -0.0074** Quarterly Physical units Cars (.155) (.0034) -0.184* -0.0097** Quarterly Physical units Light trucks (.109) (.0027) Cars & light -0.125 -0.0075** Quarterly Physical units trucks (.138) (.0032) Quarterly Chained data+ All motor -0.077 -0.0044** vehicles (.120) (.0022) +The chained data were only available through the third quarter of 2003. Addendum: AR(1) results for average expenditures per car (deflated by BEA deflator): - No evidence of break in AR(1) parameter or variance of the innovation - Full sample AR(1) parameter is 0.935 with standard error of 0.026.
45 Table 12: Aggregate Evidence on the Hours Margin Use Nonfarm private sector 1964:1-1983:12 1984:1-2003:12 Variance of Total hours 48.9 21.9 Percent accounted for by: Employment 30.1 24.2 Average weekly hours 48.5 64.4 2 × Covariance 21.3 11.0 Data are from the BLS. All variables are in growth rates. Total hours and employment are in per capita terms.
46 2.5 2.4 2.3 2.2 2.1 2 1.9 1950 1960 1970 1980 1990 2000 year Figure 1: Nonfarm Inventory to Final Sales Ratio (Chained 1996 dollars)
47 U.S. Monthly Car and Light-Truck Sales 962.5 Cars Trucks 78.6 1970 1975 1980 1985 1990 1995 2000 month U.S. Monthly Car and Light-Truck Production 944.4 Cars Trucks 58.584 1970 1975 1980 1985 1990 1995 2000 month Figure 2: U.S. Monthly Automobile Production and Sales (Physical Units)
48 4.2 3.5 2.8 2.1 1.4 1970 1975 1980 1985 1990 1995 2000 month Figure 3: Inventory to Sales Ratio for U.S. Domestic Cars and Light Trucks (In Month’s of physical units)
49 Cars Light Trucks 0.04 0.035 0.03 0.025 0.02 0.015 0.01 0.005 0 0 0.2 0.4 0.6 0.8 1 Frequency as a fraction of π murtcepS Panel A: Spectral Densities before and after 1984 1967 − 1983 1984 − 2003 3 2.5 2 1.5 1 0.5 0 −0.5 −1 0 0.2 0.4 0.6 0.8 1 Frequency as a fraction of π oitaR goL 0.16 0.14 0.12 0.1 0.08 0.06 0.04 0.02 0 0 0.2 0.4 0.6 0.8 1 Frequency as a fraction of π Panel B: Log Ratio of pre− to post−1984 Spectral Densities and Variances Spectra Variances murtcepS Panel A: Spectral Densities before and after 1984 1967 − 1983 1984 − 2003 3 2.5 2 1.5 1 0.5 0 −0.5 −1 0 0.2 0.4 0.6 0.8 1 Frequency as a fraction of π oitaR goL Panel B: Log Ratio of pre− to post−1984 Spectral Densities and Variances Spectra Variances * Spectra are calculated with monthly physical unit sales figures in logs. Light trucks are de-trended with linear time-trend. Figure 4: Domestic Light Vehicle Monthly Sales Spectra before and after 1984*
50 Panel A: Weekly Production 1972 – 1983 7000 6000 5000 4000 3000 2000 1000 0 1972 1974 1976 1978 1980 1982 Weeks selciheV Panel B: Weekly Production 1990 – 2001 7000 6000 5000 4000 3000 2000 1000 0 1990 1992 1994 1996 1998 2000 Weeks selciheV Figure 5: Weekly Production at Ford St. Louis Assembly Plant: 1972 – 1983 and 1990 – 2001
Cite this document
Valerie A. Ramey and Daniel J. Vine (2005). Tracking the Source of the Decline in GDP Volatility: An Analysis of the Automobile Industry (FEDS 2005-14). Board of Governors of the Federal Reserve System, Finance and Economics Discussion Series. https://whenthefedspeaks.com/doc/feds_2005-14
@techreport{wtfs_feds_2005_14,
author = {Valerie A. Ramey and Daniel J. Vine},
title = {Tracking the Source of the Decline in GDP Volatility: An Analysis of the Automobile Industry},
type = {Finance and Economics Discussion Series},
number = {2005-14},
institution = {Board of Governors of the Federal Reserve System},
year = {2005},
url = {https://whenthefedspeaks.com/doc/feds_2005-14},
abstract = {Recent papers by Kim and Nelson (1999) and McConnell and Perez-Quiros (2000) uncover a dramatic decline in the volatility of U.S. GDP growth beginning in 1984. Determining whether the source is good luck, good policy or better inventory management has since developed into an active area of research. This paper seeks to shed light on the source of the decline in volatility by studying the behavior of the U.S. automobile industry, where the changes in volatility have mirrored those of the aggregate data. We find that changes in the relative volatility of sales and output, which have been interpreted by some as evidence of improved inventory management, could in fact be the result of changes in the process driving automobile sales. We first show that the autocorrelation of sales dropped during the 1980s, and that the behavior of interest rates may be the force behind the change in sales persistence. A simulation of the assembly plants' cost function illustrates that the persistence of sales is a key determinant of output volatility. A comparison of the ways in which assembly plants scheduled production in the 1990s relative to the 1970s supports the intuition of the simulation.},
}